The FALCON 600 diamond wire system represents an alternative to the traditional alternate motion frame with remarkable advantages for cutting granite, stone and marble plates.

Capable of attaining high outputs, it can cut - with 10 wires - up to 250 sq. m per day of granite plates, with a thicness range from 1 to 5 cm, over 5 cm thickness the number of wires shall be reduced according to the required cutting thickness.

In comparison with a traditional frame, FALCON 600 featurfes several advantages:

  • lower environmental impact as the wire cut generates a much lower level of noise and vibrations;

  • higher energy saving (approx. 30% less);

  • higher versatility in work programming;

  • higher productivity: cycle change requires a few minutes only;

  • cut material needs no particular washing operation.

Using synthetic diamond, FALCON 600 produces no special waste in that sludges do not contain either limestone or iron as in the traditional frame.

A comparison between diamond wire and frame cuts will give the following values of special waste per each sq. m of cut

 TYPE OF ABRASIVE

GRANITETRADITIONAL FRAME PER SQ M OF CUT 

 DIAMOND WIRE KG PER SQ M OF CUT

GRIT

 Kg. 3 x mq.

 -

BLADE

 Kg. 1,5 x mq.

 -

LIME

 Kg. 2 x mq.

 -

DIAMOND WIRE

  -

Kg. 0,010

 TOTAL x SQ OF CUT

 Kg. 6,5 x mq.

Kg. 0,010

A diamond wire system can produce approx. 50.000 sq. m of cut in one year of operation, requiring a quantity of abrasive (then turned into special waste) equal to Kg 0,010 per each sq. m.

The resulting total waste per year is therefore of approx. 500 kg.

For a production of 50.000 sq. m of cut by means of traditional frames, waste is equal to 6,5 Kg per each sq. m of cut, with a subsequent total quantity of special waste equal to 325.000 Kg.

 


 

ROLLERS

800 mm. special rollers for presetting thickness, equipped with quick coupling. The 3 presetting rollers shall be changed to modify thickness

 

TIGHTENING GROUP

Consisting of one big frame with 10 built-in self-revolving flywheel guides for wire tightening.

 

TRANSFER CAR

Sliding on tracks with visualized numerical control, programmable for presetting work movements.

 

BLOCKS CARRYING CAR

Made in weld steel with motorized drive 12 V battery feeding.

 

DIMENSION

MAX HEIGHT. 

 LENGHT

 WIDTH

 

MACHINE OVERALL DIMENSION

 

 m. 6,00

 

m. 30,00

 

m. 10,00

 

MAX. SIZE OF THE BLOCK TO BE CUT

 

 m. 2,10

 

m. 3,55

 

m. 2,50


TECHNICAL SPECIFICATIONS

description

MOTOR FOR UP/DOWN MOVEMENT

HP 50

MOTORS FOR WIRE TIGHTENING N.10

HP 4

MOTORI TENSIONE FILO N.10

HP 0,15 X 10

 MAIN ROLLER

diam. 2300

 THICKNESS PRESETTING ROLLERS

diam. 800

 WIRE TIGHTENING FLYWHEELS

diam.1200

 MAX. NUMBER OF WIRES

10

 RIM SPEED

 from 15 to 33/msec.

 TOTAL WEIGHT

 Kg. 28.000


          

 

 
 
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